Specialize in the Manufacture of Reliable Power Quality Products Since 2001

Heavy Duty Advance Harmonic Filter Rack Type

Heavy Duty Advance Harmonic Filter Rack Type

Engineered on a 3-level topology, the Elcosine Energia-APF is a robust Active Power Filter (APF) built to neutralize harmonic distortion and lower your operational costs. Beyond harmonic elimination, this system adapts effortlessly to deliver power factor correction, voltage variation control, flicker mitigation, and load balancing — giving your facility cleaner, more reliable power quality across the board.

  • Item No.: Elcosine Energia-APF
  • Current Range: 15A – 150A (expandable to 500A+)
  • Voltage: 220V ~ 480V AC
  • THDi After Compensation: ≤ 5%

Elcosine Energia-AHF Active Harmonic Compensation Filter

Elcosine Energia-AHF Active Harmonic Compensation Filter is a perfect and
comprehensive solution to the power quality issues of power grid , such as harmonics, reactive power and 3 phase
load unbalance. Elcosine Energia-AHF which is in parallel to power grid can detect the harmonic
wave in power grid in time, generate the reverse-phase compensation current through the converter and dynamically
filter the harmonic wave in power grid.

Elcosine Energia Active Harmonic Filter basics

The operation of Elcosine Energia-AHF is unaffected by multifarious load forms and power grid
structures. And it will not produce harmonic oscillation (resonance) along with the system, thus perfectly realizing
harmonic control under diverse loads. Elcosine Energia Active Harmonic Filter can fully accomplish
dynamic reactive compensation, control the capacitor switching and ultimately heighten the power factor of power grid.
Meanwhile, Elcosine Energia-AHF has the function of controlling the three-phase load current unbalance,
thus comprehensively handling various power quality matters in power grid.

Modular Design

Elcosine Energia Active Harmonic Compensation Filter has a advanced modular design. Usually Elcosine
Energia-AHF panel consists of one or several AHF modules and an optional touched LCD Human Machine
Interface. Each AHF module is an independent harmonic filtering system, and users can change the harmonic filtering
system rating by adding or removing AHF modules.

According to the mounting type, Elcosine Energia-AHF panel can use Rack
Modular AHF, Wall-mounted AHF and free landing AHF. 
 

Model Description

Elcosine Energia-AHF Active Harmonic Compensation Filter Panel series cover from 150A to 750A/cabinet,
support wall mounted type or free landing type.

Elcosine Energia Active Power Filter

Elcosine Energia-APF Active Power Filter is a perfect and comprehensive
solution to the power quality issues of power grid , such as harmonics, reactive power and 3 phase load
unbalance. Elcosine Energia-APF which is in parallel to power grid can detect the
harmonic wave in power grid in time, generate the reverse-phase compensation current through the
converter and dynamically filter the harmonic wave in power grid.

Elcosine Energia Active Power Filter basics

The operation of Elcosine Energia-APF is unaffected by multifarious load forms and power
grid structures. And it will not produce harmonic oscillation (resonance) along with the system, thus
perfectly realizing harmonic control under diverse loads. Elcosine Energia Active Power
Filter 
can fully accomplish dynamic reactive compensation, control the capacitor switching and
ultimately heighten the power factor of power grid. Meanwhile, Elcosine Energia-APF has the
function of controlling the three-phase load current unbalance, thus comprehensively handling various power
quality matters in power grid.

Modular Design

Elcosine Energia Active Power Filter has a advanced modular design. Usually Elcosine
Energia-APF consists of one or several APF modules and an optional touched LCD Human
Machine Interface. Each APF module is an independent harmonic filtering system, and users can change the
harmonic filtering system rating by adding or removing APF modules.

According to the mounting type, Elcosine Energia-APF can  be divided into Rack Modular
APF,Wall-mounted APF and free landing APF.

YT Active power filter module

Model Description

Elcosine Energia-APF Active Power Filter Module series cover from 15A to 150A, support wall
mounted type, rack type, free landing modules.

 
SNItemRated CapacityFactory ModelDimensions
(W*D*H,MM)
N.G
(KG)

Packing Size

(W*D*H,MM)

G.W.
(KG)
1APF15AElcosine Energia-APF/15-4-4L-RW360*402*12520740*690*44525
2APF25AElcosine Energia-APF/25-4-4L-RW360*402*12520740*690*44525
3APF50AElcosine Energia-APF/50-4-4L-RW505*550*19034740*690*44540
4APF75AElcosine Energia-APF/75-4-4L-RW505*550*19035740*690*44540
5APF100AElcosine Energia-APF/100-4-4L-RW505*570*28053740*690*44563
6APF125AElcosine Energia-APF/125-4-4L-RW505*570*28054740*690*44564
7APF150AElcosine Energia-APF/150-4-4L-RW505*570*28055740*690*44565

SNItemRated CapacityFactory ModelDimensions
(W*D*H,MM)N.G
(KG)

Packing Size

(W*D*H,MM)

G.W.
(KG)1APF150AElcosine Energia-AHF/150-4-4LF800*800*2200220950*950*24502602APF200AElcosine Energia-AHF/200-4-4LF800*800*2200260950*950*24503003APF300AElcosine Energia-AHF/300-4-4LF800*800*2200315950*950*245043554APF400AElcosine Energia-AHF/400-4-4LF800*800*2200370950*950*24504105APF500AElcosine Energia-AHF/500-4-4LF800*800*2200425950*950*24504656APF600AElcosine Energia-AHF/600-4-4LF800*800*2200470950*950*24505107APF750AElcosine Energia-AHF/750-4-4LF1000*1000*22005251150*1150*2450565

Elcosine Energia-APF Active Power Filter is a modular, flexible, high-efficiency power quality solution for modern power networks’ problems, such as harmonics, low power factor and unbalances and so on.Elcosine Energia-APF protects critical industrial, residential and commercial applications, solving tough power quality problems for all types of applications and customers globally.

YT production 1 of Active Power FilterYT production 2 of Active Power Filter
   Leading Technology   Optical Harmonic Filter
  • Three level topology
  • Ultra-compact Modular design
  • Fastest switching frequency 25.6kHz
  • Lowest power consumption ≤ 2.5%
  • Leading dissipation technology
  • Self-adaptive algorithm(ADALINE)
  • THDi less than 5% at rated load
  • High filtering efficiency up to  98%
  • Fast Response time less than 5ms
  • Selective or Full compensation
YT production 3 of Active Power FilterTest of YT Active Power Filter
   Best Power Quality Control  High Quality Assurance
  • Continuous power factor correction
  • Both capacitive and inductive control
  • Precise PF maintain -1.0 ≤ CosΦ ≤ 1.0
  • 3 phase load balance less than 5%
  • Mitigates neutral current
  • TI DSP, Infineon or Semikron IGBT
  • High Stability,avoids resonance
  • Both Hardware and software protection
  • High Reliability Test
  • Good Environmental adaptability

Elcosine Energia Active Power Filter has advanced features like active harmonic filtering, reactive power compensation, load balancing and capacitors controlling, as a one-stop solution for power quality management. Elcosine Energia-APF helps to make installations compliant with prevailing power quality regulations by mitigating harmonic distortion, load unbalance and reactive power.

Elcosine Energia Active Power Filter is available in a wide range of ratings, to serve a wide range of consumer applications. Its modular design allows flexibility in installation and integration. The inherent energy-efficient design,3 level topology, and the optional user-friendly Haman Machine Interface, make Elcosine Energia-APF a highly preferred solution for all segments of electricity consumers, system integrators and OEM manufacture.

YT Active Power Filter R&DYT production 4 of Active Power Filter
Technical Data and Specifications
Rated Voltage220V
(171~269V)
400V
(300~456V)
480V
(356~515V)
690V
(483~793V)
Rated Current15/25/50/75/100/150A15/25/50/75/100/150A50/75A/100/120A100A,150A
Mains Frequency50/60Hz±5%
Circuit TopologyThree Level
Multi Compensation ModeHarmonic compensation, reactive compensation, three-phase load unbalance compensation
Filter range2nd~51st odd order harmonics (Selective or Full compensation)
Rated of Harmonic Reduction≥97% (For typical harmonic order distortions)
Filtering PerformanceTypically, THDi≤ 5% at rated load(Even with most complex loads).
Target Power FactorAdjustable from -1.0 to +1.0
3 Phase Load Balancing Effect≤5%, Mitigate negative and zero sequence
Neatral Filtering Capacity3 times the rated filter current(in case of 4 wire device)
Switching/control frequency25.6kHz
Initial response time≤50us
Overall Response time≤5ms
Active loss of system≤2.5%
Output current limitAutomatically limited within 100% of rated capacity to output
Control algorithmIntelligent FFT,Self-adaptive control algorithm
ControllerDSP+FPGA
ProtectionHardware protection, Software protection
Control connectionFiber or electrical connection
Human Machine Interface7 inch touched TFT LCD HMI
Communication protocolsAdopt Modbus remote communication protocol; communication interface adopts RS485 and CAN bus, supporting mobile phone APP operation.
Noise<60db (<45db during low-speed operation)
Installation methodModule embedded(Rack),wall mounted, free landing
Level of protectionIP20
Cooling methodSpeed regulation intelligent air cooling PWM Fans
ColorRAL 7035 Light Grey
Ambient temperature-20~55℃
Relative humidityMaximum 95%, without condensation
Mounting height above sea level≤2000 at rated capacity; appropriately reduce the capacity if it is > 2000(1% derating per 100m)
QaulificationsCE, IEEE61000,Type Test Report
Compliance with StandardsIEEE 519, ERG5/4

YT Active Power Filter R&D

Elcosine Energia-APF in Textile Industry

Elcosine Energia Active Power Filter, reduced harmonic levels results in improved electrical network reliability and reduced operating costs. Nuisance tripping of protective devices and nuisance clearing of fuses due to harmonic heating effects is greatly reduced.

Overheating of motors, transformers, switchgear and cables is also reduced which increases their life expectancy and reduces maintenance costs. For new installations, over-sizing of distribution equipment to reduce harmonic susceptibility can be reconsidered.

The Background

With the development of social economy and science technology, many textile printing and dyeing enterprises in order to improve the product quality of transformation technology, large use of VFDs, DC equipment, including ventilation equipment (including frequency conversion fan and air conditioning), lighting equipment, production equipment (yarn, fine sand, grasp cotton, shaping machine, dyeing cylinder, etc.), produce a large number of 5th,7th order harmonic, cause harmonic, harmonic pollution, lead to power quality decline.

YT active Power Filter applied in textile industryYT active Power Filter installed in textile industry

The Power Quality Problem

A company is specialized in the production of non-woven fabric manufacturer, producing a variety of short fiber non-woven cloth, varieties of melt-blown non-woven cloth, synthetic leather non-woven cloth, acupuncture non-woven cloth, propylene non-woven cloth, water absorption pad, filter non-woven cloth, antibacterial cotton, automotive interior materials, oil absorption mat and other non-woven products.

Elcosine Energia-APF in Networks

The industrial load mainly includes carding machine, needle acupuncture machine, non-woven oven, coil machine, etc., which will produce series harmonics in the production process, resulting in the field capacitance compensation cabinet can not work normally.In order to ensure the normal operation of the field capacitors cabinet, the 300A active power filter is installed for harmonic mitigation.

The Technical Performance

The THDV at site is 5.9%, exceeding the national standard limit of 5%, the THDi is 23.5%, the harmonic current is mainly 3rd, 5th, 7th order harmonics, and also contains a small number of 2nd and 4th even harmonics. After treatment, THDv decreased to 2.2%, the THDi decreased to 2.0%, and the current waveform was also restored to the sinusoidal wave type.

Grid data before Elcosine Energia-APF
Grid data after Elcosine Energia-APF
THDi contrast before and after YT active power filter 1THDi contrast before and after YT active power filter 2

The Benefits

After installation of YT Active Power Filter, Will compliance with IEEE 519, G5/4, EN 50160 and also other power quality standards and recommendations:

  • Energy savings
  • Higher productivity
  • Quick return on investment
  • Longer lifetime of electrical and process equipment
  • Reliable operation at reduced maintenance costs
  • Additional electric capacity in existing power grid

YT 800A active power filter panel

More applications

In the manufacturing plants, the Variable Frequency Drives (VFDs) have extensively been used for the motor control purposes to save energy. However, they are one of the major sources of harmonic distortions in the network. Elcosine Energia-APF Active Power Filters can effectively cancel the harmonic distortions created by variable speed drives in industrial applications. Elcosine Energia-APF bring power quality benefits to variety of industries including the following,
 
• Food & beverage industry
• Automotive industry
• Oil & gas industry
• Paper & Chemical industry
• Pharmaceutical industry
• Textile & clothing industry
• Steel industry
• Cement industry
• Microelectronic manufacturers
• Other industries with AC or DC drives
 

Installed Countries

Elcosine Energia Power Quality Devices(Active Power FilterStatic Var Generator) have been installed in U.K, Belgium, Netherland, Poland, Spain, Turkey, Pakistan, India, Indonesia,Singapore, Thailand, Vietnam, Australia,Canada,Mexico,Colombia,South Africa, U.A.E,S.A, China,etc
ProductRated
Frequency
Voltage
Level
Device
Manual
HMI
Manual
Data SheetCatalog
Active Harmonic Filter50Hz220V/400VDownloadDownloadDownloadDownload
440VDownload
60Hz220V/400VDownloadDownload
440VDownload