Specialize in the Manufacture of Reliable Power Quality Products Since 2001

Heavy Duty Advance Active Harmonic Filter Wall Mounting

Heavy Duty Advance Active Harmonic Filter Wall Mounting

Elcosine Energia’s Heavy Duty Wall-Mounted AHF delivers ≥97% harmonic reduction with THDi below 5%, powered by 3-level IGBT topology and ultra-fast ≤50μs response. It’s a 4-in-1 solution — harmonic filtering, power factor correction, load balancing, and reactive power compensation — in one compact wall-mounted unit. Made in India, it cuts energy losses and protects your equipment from day one.

  •  ≥97% Harmonic Reduction
  •  ≤50μs Response Time
  •  4-in-1 Power Quality Solution
  •  Space-Saving Wall Mount

Elcosine Energia-AHF Active Harmonic Filter

Elcosine Energia Active Harmonic Filter is a perfect and comprehensive solution to the power quality issues of power grid , such as harmonics, reactive power and 3 phase load unbalance. Elcosine Energia which is in parallel to power grid can detect the harmonic wave in power grid in time, generate the reverse-phase compensation current through the converter and dynamically filter the harmonic wave in power grid.

Elcosine Energia Active Harmonic Filter basics

The operation of Elcosine Energia-AHF is unaffected by multifarious load forms and power grid structures. And it will not produce harmonic oscillation (resonance) along with the system, thus perfectly realizing harmonic control under diverse loads. Elcosine Energia Active Harmonic Filter can fully accomplish dynamic reactive compensation, control the capacitor switching and ultimately heighten the power factor of power grid. Meanwhile, Elcosine Energia-AHF has the function of controlling the three-phase load current unbalance, thus comprehensively handling various power quality matters in power grid.

Modular Design

Elcosine Energia Active Harmonic Filter has a advanced modular design. Usually Elcosine Energia consists of one or several AHF modules and an optional touched LCD Human Machine Interface. Each AHF module is an independent harmonic filtering system, and users can change the harmonic filtering system rating by adding or removing AHF modules.

According to the mounting type, Elcosine Energia can  be divided into Rack Modular AHF, Wall-mounted AHF and free landing AHF.

Model Description

Elcosine Energia Active Harmonic Filter Module series cover from 15A to 150A, support wall mounted type, rack type, free landing modules.

SNItemRated CapacityFactory ModelDimensions
(W*D*H,MM)
N.G
(KG)

Packing Size

(W*D*H,MM)

G.W.
(KG)
1APF15AElcosine Energia/15-4-4L-RW360*402*12520740*690*44525
2APF25AElcosine Energia/25-4-4L-RW360*402*12520740*690*44525
3APF50AElcosine Energia/50-4-4L-RW505*550*19034740*690*44540
4APF75AElcosine Energia/75-4-4L-RW505*550*19035740*690*44540
5APF100AElcosine Energia/100-4-4L-RW505*570*28053740*690*44563
6APF125AElcosine Energia/125-4-4L-RW505*570*28054740*690*44564
7APF150AElcosine Energia/150-4-4L-RW505*570*28055740*690*44565

Elcosine Energia Active Power Filter is a modular, flexible, high-efficiency power quality solution for
modern power networks’ problems, such as harmonics, low power factor and unbalances and so on.Elcosine Energia protects
critical industrial, residential and commercial applications, solving tough power quality problems for all types of
applications and customers globally.

YT production 1 of Active Power FilterYT production 2 of Active Power Filter
   Leading Technology   Optical Harmonic Filter
  • Three level topology
  • Ultra-compact Modular design
  • Fastest switching frequency 25.6kHz
  • Lowest power consumption ≤ 2.5%
  • Leading dissipation technology
  • Self-adaptive algorithm(ADALINE)
  • THDi less than 5% at rated load
  • High filtering efficiency up to  98%
  • Fast Response time less than 5ms
  • Selective or Full compensation
YT production 3 of Active Power FilterTest of YT Active Power Filter
   Best Power Quality Control  High Quality Assurance
  • Continuous power factor correction
  • Both capacitive and inductive control
  • Precise PF maintain -1.0 ≤ CosΦ ≤ 1.0
  • 3 phase load balance less than 5%
  • Mitigates neutral current
  • TI DSP, Infineon or Semikron IGBT
  • High Stability,avoids resonance
  • Both Hardware and software protection
  • High Reliability Test
  • Good Environmental adaptability

Elcosine Energia Active Power Filter has advanced features like active harmonic filtering, reactive
power compensation, load balancing and capacitors controlling, as a one-stop solution for power quality management.
Elcosine Energia-APF helps to make installations compliant with prevailing power quality regulations by
mitigating harmonic distortion, load unbalance and reactive power.

Product Features

■  Bluetooth wireless remote control with hot-swap support

■  Overall efficiency up to 98%

■  Instant response≤10 μs

■  Multiple compensation modes

The product is a new generation active series solution designed with silicon carbide devices. Featuring a dual-core
design, it offers faster        computation, lower losses, and higher equipment efficiency (up to 98%).  In addition to
dynamic harmonic compensation, the product can also provide reactive power compensation, addressing power quality issues
such as voltage fluctuations and flicker.The product adopts the most advanced control  technology to achieve fully
automated control, making it the preferred solution for harmonic elimination.

Elcosine Energia Active Power Filter is available in a wide range of ratings, to serve a wide range of consumer applications. Its modular design allows flexibility in installation and integration. The inherent energy-efficient design,3 level topology, and the optional user-friendly Haman Machine Interface, make Elcosine Energia-APF a highly preferred solution for all segments of electricity consumers, system integrators and OEM manufacture.

YT Active Power Filter R&DYT production 4 of Active Power Filter

YT Active Power Filter R&D

Elcosine Energia-APF in Textile Industry

Elcosine Energia Active Power Filter, reduced harmonic levels results in improved electrical network reliability and reduced operating costs. Nuisance tripping of protective devices and nuisance clearing of fuses due to harmonic heating effects is greatly reduced.

Overheating of motors, transformers, switchgear and cables is also reduced which increases their life expectancy and reduces maintenance costs. For new installations, over-sizing of distribution equipment to reduce harmonic susceptibility can be reconsidered.

The Background

With the development of social economy and science technology, many textile printing and dyeing enterprises in order to improve the product quality of transformation technology, large use of VFDs, DC equipment, including ventilation equipment (including frequency conversion fan and air conditioning), lighting equipment, production equipment (yarn, fine sand, grasp cotton, shaping machine, dyeing cylinder, etc.), produce a large number of 5th,7th order harmonic, cause harmonic, harmonic pollution, lead to power quality decline.

YT active Power Filter applied in textile industryYT active Power Filter installed in textile industry

The Power Quality Problem

A company is specialized in the production of non-woven fabric manufacturer, producing a variety of short fiber non-woven cloth, varieties of melt-blown non-woven cloth, synthetic leather non-woven cloth, acupuncture non-woven cloth, propylene non-woven cloth, water absorption pad, filter non-woven cloth, antibacterial cotton, automotive interior materials, oil absorption mat and other non-woven products.

Elcosine Energia-APF in Networks

The industrial load mainly includes carding machine, needle acupuncture machine, non-woven oven, coil machine, etc., which will produce series harmonics in the production process, resulting in the field capacitance compensation cabinet can not work normally.In order to ensure the normal operation of the field capacitors cabinet, the 300A active power filter is installed for harmonic mitigation.

The Technical Performancee

The THDV at site is 5.9%, exceeding the national standard limit of 5%, the THDi is 23.5%, the harmonic current is mainly 3rd, 5th, 7th order harmonics, and also contains a small number of 2nd and 4th even harmonics. After treatment, THDv decreased to 2.2%, the THDi decreased to 2.0%, and the current waveform was also restored to the sinusoidal wave type.

Grid data before Elcosine Energia-APF
Grid data after Elcosine Energia-APF
THDi contrast before and after YT active power filter 1THDi contrast before and after YT active power filter 2

The Benefits

After installation of Elcosine Energia Active Power Filter, Will compliance with IEEE 519, G5/4, EN 50160 and also other power quality standards and recommendations:

  • Energy savings
  • Higher productivity
  • Quick return on investment
  • Longer lifetime of electrical and process equipment
  • Reliable operation at reduced maintenance costs
  • Additional electric capacity in existing power grid

YT 800A active power filter panel

More applications

In the manufacturing plants, the Variable Frequency Drives (VFDs) have extensively been used for the motor control purposes to save energy. However, they are one of the major sources of harmonic distortions in the network. Elcosine Energia-APF Active Power Filters can effectively cancel the harmonic distortions created by variable speed drives in industrial applications. Elcosine Energia-APF bring power quality benefits to variety of industries including the following,
 
• Food & beverage industry
• Automotive industry
• Oil & gas industry
• Paper & Chemical industry
• Pharmaceutical industry
• Textile & clothing industry
• Steel industry
• Cement industry
• Microelectronic manufacturers
• Other industries with AC or DC drives

Installed Countries

Elcosine Energia Power Quality Devices(Active Power FilterStatic Var Generator) have been installed in U.K, Belgium, Netherland, Poland, Spain, Turkey, Pakistan, India, Indonesia, Singapore, Thailand, Vietnam, Australia,Canada,Mexico,Colombia,South Africa, U.A.E,S.A, China,etc
ProductRated
Frequency
Voltage
Level
Device
Manual
HMI
Manual
Data SheetCatalog
Active Harmonic Filter50Hz220V/400VDownloadDownloadDownloadDownload
440VDownload
60Hz220V/400VDownloadDownload
440VDownload